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Air Levitation Key Energy Saving Technology

DATE:2024-12-05
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01 Haier air suspension boosts precision bearing manufacturing

Ningbo HCH Bearing Group focuses on high-precision bearing manufacturing. In its large-scale bearing plant, there is a high demand for cooling and heating, which puts forward requirements for power saving and stability of the HVAC system; it involves the production of precision instruments, and the production environment has high requirements, such as the bearings are susceptible to contamination by workers' perspiration. In order to ensure the bearing manufacturing, the HVAC system is required to be comfortable and ventilated, and in addition to the refrigeration function, it is also necessary to carry out localized air supply to the workers at each workstation.

HCH Bearing Workshop originally used split-type air conditioning, which has high energy consumption and short air conditioning life, making it difficult to meet the production needs of high-precision bearings. According to the workshop's production conditions and air conditioning needs, Haier Intelligent Building used 8 sets of 350RT cooling capacity air suspension centrifugal chiller units for machine room renovation, and used air volume jet hanging cabinets and fan coil units for air supply, which not only greatly improved the HVAC energy efficiency, but also met the air supply needs of the local positions.

Production personnel will not contaminate the bearings due to sweating, controlling the rate of defective products and improving production efficiency. The project was selected to be included in the list of green technology promotion catalog to be included by the National Development and Reform Commission with the excellent achievement of 1120 tons of carbon saving per year.

02  Magnetic air suspension technology, the first market share

Oil-free levitation is currently recognized as the leading technology, Haier magnetic levitation for six consecutive years the first market share, gas levitation is the next generation of oil-free levitation technology. Traditional oil system, lubricant will form an oil film on the surface of the heat exchanger, hindering heat transfer, every additional 3.5% oil content in the system, the unit energy efficiency will be reduced by 8%. Haier's magnetic air suspension system has no oil circuit, no need to change the oil, almost no attenuation in the operation process, more efficient and more cost-effective.

Haier gas levitation relay magnetic levitation, continue Haier's technology leadership in the field of oil-free levitation, as Haier intelligent building self-developed technology, gas levitation unit 100% supply chain independent and controllable, more than 200 technology patents support, in the inheritance of Haier's magnetic levitation unit of 0 friction, 50% energy saving, 30 years of design life, 2A start-up current, the world's first hydrostatic gas levitation frequency conversion centrifugal chiller international The working condition COP is as high as 6.8, which is more efficient and energy-saving.

03  Twice Selected in the National Green Technology Promotion Catalog

As early as 2018, Haier magnetic levitation technology had been selected for the green technology promotion catalog of the Development and Reform Commission, and in the field of oil-free levitation, Haier magnetic levitation has successively assumed the role of the pioneer of the domestic research and development and application of advanced technology, and from the magnetic levitation to the air levitation, Haier has walked out of a Chinese first, technological breakthrough road.

In addition to Ningbo Huanchi Bearing Group, Haier air suspension units have also helped other high-tech production projects, such as Xindu Electronics (Qingdao) Co., Ltd, Xiamen Tong'an Hilton Garden Inn, and Jadot Powder Coating Co. Ltd. Energy-saving, high-efficiency, and stable, which are deeply trusted in the field of precision machinery manufacturing.

Advanced technology, more than that, on the basis of oil-free suspension units, Haier Smart Building continues to develop such as evaporative cooling, free cooling, corrosion-resistant, low-temperature, direct-expansion type, etc., industry-wide customized solutions, the whole life cycle of energy-saving solutions, IOT high-efficiency equipment room solutions ...... More intelligent solutions, Haier Smart Building is always on the way.
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